20/08/2026
An empty rack level isn't storage. It's a place for things to fall through.
If you're storing anything that isn't a full, sound pallet — cartons, picked-down stock — you need a deck across those beams.
We've 28mm chipboard in 12ft x 4ft sheets, cut to your exact frame depth and bay width. Thick enough not to sag across a 900mm span, and cut down to panels one person can lift onto a rack instead of an 85kg sheet three of you can't.
Give us two numbers — your frame depth and your clear bay width — and we'll work out the cutting list and the sheet count for you.
Full guide here, including what yield you'll get per sheet and the one thing people get wrong about load ratings: https://dooleytimber.ie/chipboard-decking-for-pallet-racking-cut-to-size-panels-from-dooley-timber/
📍 Dooley Timber, Carlow · 📞 086 252 6443
Turn open pallet racking into usable shelving with 28mm chipboard decks, cut to your frame depth and bay width. Cut-to-size service from Dooley Timber, Carlow. [Suggested publish date: 2026-08-26]