Fusion Australia

12/10/2026

Take a closer look at one of our latest custom fabrication projects.

Fusion designed and manufactured this 20,000 L HDPE tank for outdoor storage of 50% sodium hydroxide.

Because concentrated sodium hydroxide can crystallise in cold conditions, the tank required more than chemical resistance alone. We incorporated 50 mm of polyurethane insulation and electric trace heating around the base to help maintain the required operating temperature.

An elastomeric protective coating was also applied over the insulation for outdoor service.

See more photographs and project details in the full case study:

Fusion designed and manufactured a 20kL HDPE chemical storage tank for sodium hydroxide, featuring insulation and trace heating.

29/09/2026

Sometimes the most practical place to complete an assembly is at the client’s facility.
Fusion recently sent an experienced technician to assemble Schedule 80 UPVC pipework for several process pump skids.
Working from the supplied drawings, our technician measured, cut and solvent-cement jointed the pipework around client-supplied pumps, valves, actuators and instruments.
Completing the work on site allowed the pipework to be coordinated with the wider skid build while reducing unnecessary transport and handling of partially assembled equipment.
View the case study:
https://ap1.hubs.ly/H01mSk10

Fusion assembled Schedule 80 UPVC pipework for multiple process pump skids at a client facility in Western Australia.

21/09/2026

AI alone won’t transform the water sector.
That’s the central message of a recent Australian Water Association article based on Tammy Falconer’s Ozwater’26 keynote.
Water utilities have already invested heavily in data, sensors, automation and digital platforms. The harder task is changing the way work gets done: how teams operate, who makes decisions and how information is used across the organisation.
AI can help people work through complex information, share specialist knowledge and make decisions more quickly. It cannot replace practical experience, good leadership or human judgement.
The article is well worth reading for anyone thinking about the role of AI in water, infrastructure or industrial operations.
Read the article: https://ap1.hubs.ly/H01mShx0

KPMG's Tammy Falconer explains why AI itself will not transform water utilities, and why leaders must redesign operating models, workflows and roles first.

16/09/2026

Corrosion resistance starts with choosing the right material.
The Water Corporation required a custom sink, bench top and cabinet for a seawater and brine sample room. With constant moisture, salt-laden air and corrosive substances present, conventional materials could deteriorate quickly.
Fusion fabricated the complete unit from PVC. It does not rust, resists many salts, acids and alkalis, and provides a smooth surface that is easy to clean and maintain.
View the case study:
https://ap1.hubs.ly/H01mS5Z0

Fusion designed and fabricated a corrosion-free PVC laboratory sink that is highly resistant to corrosive chemicals and easy to clean.

20/07/2026

Planning a UPVC or CPVC install? Our Weld-On Primer & Solvent Cement Calculator makes it easy to estimate what you need — and we’ve just updated it with mL measurements, inch and DN sizes, plus a clear button for faster recalculations. Try it here: https://ap1.hubs.ly/H016j9p0

15/09/2025

Fusion has delivered a replacement sewage storage tank for the sail-training vessel STS Leeuwin II. The new tank replaces the existing unit and supports the vessel’s restoration program.

The design included:
- Wall thickness increased from 15 mm to 30 mm under DVS 2205 standards
- Designed for a 25-year service life
- Includes an internal baffle, stainless steel flanges, and inspection access

Check out the case study:

Fusion fabricated a replacement Sewage Tank in HDPE for a marine specialist engineering company in Naval Base, WA.

22/08/2025

Looking for ultra-clean, precise plastic pipe joining?
IR welding heats without contact—perfect for contamination-sensitive materials like PVDF. Strong, repeatable, and ideal for demanding chemical and pharmaceutical systems.

Read the full article: https://ap1.hubs.ly/y0clv70

Find out more about IR welding in industrial plastic fabrication; a technique that forms strong, contaminant-free joins with PVDF plastics.

13/08/2025

We’ve just completed custom-fabricated HDPE bioreactors for the Paques THIOPAQ biogas system and installed at the Woodman Point Wastewater Treatment Plant – right here in WA!

These 40,000 L tanks help remove hydrogen sulfide from biogas in a safe, sustainable way. Built to last using solid, corrosion-resistant materials.

📖 Full case study: https://ap1.hubs.ly/y08D3S0

Fusion fabricated HDPE bioreactors for the Woodman Point WWTP, offering 25 years of durable, chemical-resistant service.

07/08/2025

Check out a recent article from our team member Frank, highlighting the work we've completed in the aquaculture and RAS (Recirculating Aquaculture Systems) space.

Thermoplastics continue to play a key role in enabling efficient, hygienic, and scalable solutions for land-based aquaculture. From pipework and valves to custom-fabricated components, these materials offer long-term durability in harsh environments.

If you're working in the RAS or aquaculture sector and want to learn more about what we can offer, get in touch today.

At Fusion, we design, fabricate, and install high-performance thermoplastic systems that ensure live seafood arrive healthy, safe, and sustainably managed from catch to consumer. These systems use materials such as HDPE (high-density polyethylene), uPVC and PP plastics to create tanks and pipelines

12/06/2025

Fusion fabricated a UV-stabilised PP-H chemical storage tank for Three Mile Hill Gold Mine in WA — built to handle caustic liquor and harsh outdoor conditions. Same beige look, superior UV resistance. 💪
More info here: https://ap1.hubs.ly/y04nDR0