Shettig Construction Mgmt

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Shettig Construction Mgmt Construction management, Design-Build Contractor. $20 million completed since 1996. Preliminary drawings & estimates, value engineering options.

10/15/2026

Project: Willis Strip Center
📍 Location: Danville Street, Willis, Texas
🏛️ Owner: Zipps Liquor
💰 Value: $250,000 Retail Development
🏛️ Architect: Freeman and Associates

Project Highlights:

Local Impact: Delivered a functional, high-visibility retail space in the heart of the Willis business district.

Strategic Partnership: Worked closely with Zipps Liquor to create a storefront that serves the growing North Montgomery County community.

Efficiency: Maximized budget to provide a professional finish for a high-traffic retail environment.

🏗️ Follow us on our Facebook company page at Shettig Construction.

🛠️ See our work on our website and what we can do for you on your next project:
🏗️ Build with Certainty.
🌐 shettig.com

Contact us on your next project:
@ Michael Shettig
[email protected]
(936) 443-0132


10/13/2026

The Deadly Cost of Cutting Corners on Foundation Quality.

FAILURE REVEALED: My Geotech Firm completed the review of a disastrous building failure where structural cracks appeared in classroom walls. The investigation pointed directly to a fundamental flaw in the pier foundations (see the full breakdown in the slides below).

This is a stark reminder that Quality Control and flawless ex*****on start below the slab.
SOLUTION: To ensure your projects are truly built to last, we've enclosed our detailed guide on proper pier construction:

Check out our blog checklist that we use on our projects for proper foundation construction.
The Foundation of Quality: A Complete Guide to Concrete Inspections:
https://shettigconstructionpro.blogspot.com/2026/09/the-foundation-of-quality-complete.html

🛠️ See our work on our website and what we can do for you on your next project:
🏗️ Build with Certainty.
🌐 shettig.com
🏗️ Follow us on our Facebook company page at Construction Mgmt.

10/08/2026

Project: Jackson Middle School Auditorium Renovation
📍 Location: Houston, Texas
🏛️ Client: Houston ISD
💰 Value: $850,000
🏛️ Architect: Huerta and Associates
🛠️ Scope: Full interior renovation of a historic 1930s educational facility.

The Shettig Approach:

Historical Integration: Modernized a 90-year-old auditorium while respecting the architectural bones of the original 1930s structure.

Institutional Standards: Delivered high-quality finishes within the rigorous safety and timeline requirements of Houston ISD.

Acoustics & Aesthetics: Focused on creating a functional, modern performance space for the next generation of students.

Building a project that requires this level of oversight? Explore how we manage quality from inception to completion.
🛠️ See our work on our website and what we can do for you on your next project:
🏗️ Build with Certainty.
🌐 shettig.com

Contact us on your next project:
@ Michael Shettig
[email protected]
(936) 443-0132

🏗️ Follow us on our Facebook company page at Shettig Construction.


10/06/2026

The Anatomy of a Collapse: Champlain Towers South

On June 24, 2021, the math finally caught up with the structure.

98 lives were lost in a disaster that wasn't caused by a single mistake, but by a 40-year accumulation of technical and regulatory "blind spots."

🚩 THE AS-BUILT FAILURE
MISPLACED REBAR: The design specified a 3/4” cover for the 8” pool deck slab. Forensic reviews (NIST/WJE) found the rebar was buried 1” to 2” deep. This effectively reduced the slab's strength, resulting in a Demand-to-Capacity Ratio (DCR) of 1.7—meaning the load was 70% higher than the slab could handle.

🚩 MISSING REBAR
In critical column connections, investigators found only 2 rebar rods where 4 were specified.

🚩 THE "PAPER THIN" DESIGN (ACI 318-77)
The building was designed under the 1977 code, which lacked the redundancy we demand today.

🚩 NO SHEAR REINFORCEMENT
The code at the time did not require shear studs or stirrups. In a thin 8” slab, stirrups are notoriously difficult to place due to clearance requirements.

🚩 THE TECHNOLOGY GAP
Shear studs were only just hitting the market; they weren't codified as an alternative until ACI 318-89.

🚩 STRUCTURAL ASYMMETRY
The East Tower was "softer" than the West. The engineer tied the Pool Deck to the structure to act as a shear plane for wind loads, yet omitted the structural beams and long shear walls found on the West side.

🚩 THE OMITTED "SAFETY NET
Before construction even began, structural T-beams under the planters were omitted. This shifted the entire burden to a Flat Plate System, relying solely on the Punching Shear Capacity of the slab-to-column connection.

🚩 THE WEIGHT OF TIME
Added Dead Load: Over the years, massive pavers, heavy planters, and thick layers of sand/waterproofing were added to the Pool Deck Area.

🚩 CORROSION
Failed waterproofing allowed saltwater to reach the rebar. The resulting oxidation caused "rust expansion," spalling the concrete and weakening the already overstressed slab.

🔊 LESSONS LEARNED (The Regulatory Legacy)
History is often written in the wake of tragedy:

🔊 THRESHOLD INSPECTORS
After the 1981 Harbour Cay collapse killed 11 workers, Florida mandated "Threshold Inspectors" for buildings over 3 stories to verify shoring, rebar, and pours.

🔊 CODE EVOLUTION
ACI 318-89 introduced much-needed redundancy to Flat Plate Slab construction.

🔊 MANDATORY LICENSING
Florida shifted to requiring all contractors to pass a rigorous state license exam to ensure technical competency.

🔊 THE LESSONS FOR BOARDS AND OWNERS
A building doesn't fail in a day; it fails across a timeline of deferred maintenance and "invisible" design risks.

🏗️ At Construction, we inspect and verify.
Website: 🌐 shettig.com

📈 Connect: Follow our Company Page for more at Construction.


10/01/2026

The Project: Courthouse Renovation in Magnolia, TX.

Shettig Construction Management was proud to partner with 4B Development for the comprehensive renovation of the Magnolia courthouse building.

The Scope: A complete down-to-the-studs overhaul. We managed the strategic demolition of the existing structure back to its structural steel core before executing a full-scale rebuild to its modern, present-day condition.
🏗️ Phase 1: Pre-demolition/Site Prep

🏗️ Phase 2: Structural Steel Exposed

🏆 Phase 3: Project Completion

Delivering precision and structural integrity to the heart of Magnolia.

🛠️ See our work on our website and what we can do for you on your next project:
🏗️ Build with Certainty.
🌐 shettig.com

Contact us on your next project:
@ Michael Shettig
[email protected]
(936) 443-0132

🏗️ Follow our journey on our Facebook Company Page: Construction Mgmt.

09/29/2026

2209 Lives were lost in the Johnstown Flood due to negligent and improper repair of the South Fork Dam.

The 1889 Johnstown Flood wasn’t just a natural disaster. It was a catastrophic failure of engineering oversight and maintenance. As a construction professional, I find the "Forensic Why" behind this collapse a haunting reminder of why we qualify our professionals today.

The Fatal Engineering Flaws:
🚩 Outflow Pipes removed: The original 1852 design included five 2’ cast-iron discharge pipes. When they were sold for scrap, the dam’s stability was effectively cut in half. Without them, there was no way to "throttle" the reservoir during heavy rains.

🚩 Non-Professional Repairs: In 1879, the dam was repaired by hired laborers using mud, brush, and rocks—not by hydraulic engineers. They lowered the crest by 3’ just to accommodate two carriages passing each other, dangerously reducing the "freeboard."

🚩 The "Fish Guard" Trap: To protect a $1,000 investment in Black Bass, the South Fork Fishing and Hunting Club installed a screen that clogged with debris, choking the only remaining safety valve: the spillway.

The Ignored Red Flags: Daniel Morrell (President of Cambria Iron Works) sent geologist John Fulton to inspect the dam repairs. Fulton’s report was prophetic: he warned that the repairs were not "substantial" and requested the reinstallation of discharge pipes.

The Club’s response? "You and your people are in no danger."

The Legal Legacy: The Pittsburgh courts ruled the collapse an "Act of God." My

Takeaway for 2026 for building your projects:
✔️ Qualify your professionals. A tunnel engineer is not a dam engineer.
✔️ Never sacrifice structural integrity for "convenience" or aesthetics.
✔️ Implement a Quality Control program. Periodic inspections by the design engineer of record are not "optional"—they are a necessity.

History is a great teacher, but only if we are willing to look at the "As-Builts" of the past.

Follow us on Facebook at Shettig Construction
🏗️ Build with Certainty.
🌐 website: shettig.com

Check out my YouTube Video on the Johnstown Flood
https://lnkd.in/g9MZgRRJ

09/24/2026

Shettig Construction
Project: Woodlands Parks & Recreation Office Building
📍 Location: The Woodlands, Texas
🏛️ Owner: Woodlands Parks & Recreation Dept.
🛠️ Method: Design-Build by Shettig Construction Mgmt

We completed the Woodlands Parks & Recreation Office Building using a Design-Build delivery.
Single-Point Responsibility in action for the Woodlands Parks & Recreation Dept.
By using our Design-Build delivery, we streamlined the transition from blueprints to boots on the ground. No 'design-bid' friction—just a seamless project for our local community.
If you’re planning a project in Montgomery County, let’s talk about how we can protect your budget and your timeline.

Project Highlights:

Efficiency: 4,000 SF Pre-engineered metal building (PEMB) designed for administrative functionality.

Compliance: Successfully met the rigorous development standards of The Woodlands.

Turnkey: A seamless Design-Build delivery for our local community infrastructure.

🛠️ See our work on our website and what we can do for you on your next project:
🏗️ Build with Certainty.
🌐 shettig.com

Contact us on your next project:
@ Michael Shettig
[email protected]
(936) 443-0132

🏗️ Follow our journey on our Facebook Company Page: Construction Mgmt.

09/22/2026

Boise’s hangar collapse killed three and injured nine.
Warning signs ignored: 6 things investigators say went wrong.

Boise city records show that the Meridian-based contractor Big D Builders obtained permits to build a 39,000-square-foot hangar for Jackson Jet Center.

Based on the OSHA investigation, the primary findings on the Boise Jackson Jet Center hangar collapse were that the building contractor, Big D Builders Inc., showed "appalling disregard" for safety standards and used "irresponsible construction methods." The collapse killed three workers and injured nine others.

Here are the key findings from OSHA's investigation:
🚩 Insufficient Bracing and Guy Wires: The contractor began erecting the hangar without using sufficient bracing or tensioned guy wires, which are standard safety procedures.

🚩 Ignored Warning Signs: Workers ignored numerous signs that the structure was unstable, including visibly curved, bent, and wavy I-beams, unbalanced columns, and several snapped wire cables.

🚩 Use of Improper Materials: Instead of using industry-standard temporary bracing and guy lines, the contractor used straps to try to straighten sections of the hangar that were "visibly not straight."

🚩 Loose Bolts: Many critical connecting bolts were left loose, compromising the structure's stability.

🚩 Lack of Training: The company failed to properly train workers on how to construct the steel spans.

🚩 Unsafe Equipment Use: OSHA also found that construction equipment was allowed to operate in mud and standing water, exposing workers to the risk of equipment overturning.

As a result of these findings, OSHA cited Big D Builders with one willful violation and three serious violations, resulting in penalties totaling nearly $200,000.

Additionally, Inland Crane Inc. was cited with one serious safety violation and a smaller fine for exposing workers to collapse hazards due to a failure to ensure stability during the er****on process.

Avoid these types of catastrophic collapses. Read more on the blog:
Built to Last: The Essential Quality Control Checklist for Pre-Engineered Metal Buildings
https://lnkd.in/gJP8JxFM

👇 Watch the video below where I review the project.

🛠️ See our work on our website and discover what we can do for your next project:
🏗️ Build with Certainty.
🌐 shettig.com

🏗️ Follow us on our Facebook company page at Construction.

09/17/2026

Project: Mayde Creek MUD Admin & Activities Building
📍 Location: Katy, Texas
💰 Value: $1,000,000+
🏛️ Architect: R.D. Weiler and Associates

Building public infrastructure is about more than just concrete and a wood frame; it's about building trust with the community and the architects we partner with.

Proud of the work our team at Shettig Construction put into the new Mayde Creek MUD Admin & Activities building in Katy. A special thank you to R.D. Weiler and Associates for the partnership—we are proud to have delivered this project with the diligence and order that this site deserved.

A 4,300 SF 2-story office with an elevator
2,100 SF meeting room and activities center with an adjoining kitchen

RD Weiler, the project Architect, noted that our team was:
"Diligent, professional, and orderly in completing our office/administration building."

At Shettig Construction Mgmt, we don't just 'get the job done.' We maintain the order and professionalism that architects and owners expect on a million-dollar site."

Looking for a partner for your next commercial build? Reach out—I’m always open to discussing new projects.

🛠️ See our work on our website and what we can do for you on your next project
🏗️ Build with Certainty.
🌐 shettig.com
Contact us on your next project:
@ Michael Shettig
[email protected]
(936) 443-0132

🏗️ Follow our journey on our Facebook Company Page: Construction Mgmt.

09/15/2026

Trench Accident kills one.
This tragedy occurred on April 11, 2026, on South Loop 336 East here in Conroe. It is a sobering reminder that "guessing" on soil stability is a fatal mistake.
REVISED WITH UPDATED VIDEO

The Conroe Fire Department confirmed that two victims were trapped in a 10-12' deep trench. One worker was rescued and transported to HCA Houston Healthcare Conroe, but tragically, the second worker was pronounced dead at the scene.

🏗️ The Forensic Analysis: Why the "Shelves" Failed
You’ll see 1-foot shelves at 5-foot intervals, which is a classic example of Inadequate Benching. In a 12' trench, those 1-foot "notches" do absolutely nothing to stop a cave-in; they actually create a false sense of security while leaving the vertical mass of the soil (thousands of pounds per cubic yard) ready to shear off.

According to OSHA 29 CFR 1926 Subpart P, here is why that site setup was a "death trap":
❌ The Soil Type "Death Sentence."
Conroe soil is often Type B or Type C (sandy/unstable).
• Type B: Requires a 1:1 slope (45 degrees).
• Type C (Most common in our area): Requires a 1.5:1 slope (34 degrees). Benching is strictly FORBIDDEN in Type C soil. You must slope it or use a trench box.
The trench may have "TYPE A" soil, which would require a 53-degree slope on the trench side.

❌ The "Surcharge" Load (The Excavator)
There was an excavator near the rim. This is a massive violation:
• The 2-Foot Rule: OSHA requires all "spoils" and equipment to be at least 2 feet from the edge.
• Vibration & Weight: A heavy excavator near the rim creates a "Surcharge Load." The weight and vibration of the machine act like a wedge, pushing down on the soil and forcing the vertical walls to blow outward into the trench.

❌ Benching Geometry
Even if the soil was the most stable Type A (rarely the case in deep Conroe trenches):
• To bench a 12' trench safely, the horizontal "step" must be significant enough to redistribute the weight.
• A 1-foot shelf is essentially a vertical wall. To meet OSHA standards for a 12' deep trench in Type B soil, you would need to cut back 12 feet horizontally from the bottom edge.

🚨 OSHA Requirements Refresher
✔️ Protection Required: Any trench 5 feet or deeper (or less if the Competent Person deems it unstable).
✔️ Access/Egress: Ladders or ramps must be within 25 feet of lateral travel for all workers.
✔️ Inspection: A Competent Person must inspect the trench daily and after every rain/vibration event.
✔️ Spoils/Equipment: Must be kept at least 2 feet back from the edge.

A 1-foot notch is not a bench. It's a vertical wall with a different name. As leaders, we have to stop 'eyeballing' safety and start measuring it. If the soil isn't sloped, shored, or shielded, the job doesn't start. Period.

🔊 Meet with your excavating contractor before the first scoop hits the dirt. Review all safety requirements upfront—and then verify them daily.

My condolences to the family of the worker we lost here in Conroe. Let’s make sure this is the last one.
Build with certainty: Shettig Construction


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808 Gladstell
Conroe, TX

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