Malvern Hills Cabins Ltd

21/09/2026

Here's a little sauna project I recently finished near Ledbury, Herefordshire.
The client had sourced all the materials / components & intended on completing this project himself.
However, once delivered - he quickly realised that there is a little more to installing a sauna than first thought.
Which is where I've stepped in. A little bit of reverse engineering & a bit of head scratching to figure everything out - as there wasn't a plan to follow and a few key bits missing.
Either way - I'm pretty pleased with how it all worked out.
An enjoyable job & a great client to work for - it always nice when someone has complete faith in your abilities to get the job done.

17/07/2026

Brand new website.
Please take a look and let me know your thoughts.
www.malvernhillscabins.co.uk

07/07/2026

12/06/2026

First day done at the Royal 3 counties show.
Lois got a silver medal for her charm & smile (maybe a bit for the trade stand too).
We'll see what tomorrow brings...

04/06/2026

Not quite cabin building - but in preparation for the@royalthreecountiesshow next weekend - we have created a collection of farmyard animal stipple prints. Each picture is made up of 7000 individual CNC carved stippled / dots. These will be available to order / buy at the show.
We will also have our show cabin for sale, aswell as other fun CNC signs and birch ply furniture.
Hope to see you there - stand 303.

07/05/2026

Our first day show. Launching our new style cabin build, aswell as a small line of internal CNC cut birch ply furniture pieces for sale and soon to be for sale through our website.
If your visiting the show, call by and say hello. Stand 402.

24/04/2026

The slight delay in the aluminium window delivery, meant progress on the cabin had slowed up a bit.
It has allowed me to digress onto a few of the birch ply furniture pieces for the inside and items to sell at the show.
Lots of sanding, oiling and spray painting of cupboard doors to get done.
The windows, fortunately rocked up yesterday and it's starting to feel like the end is in sight.

10/04/2026

RHS show cabin / cabin build update -

Interior linings are more or less done now, but awaiting all the windows to allow me to finish window & skylight reveals and lay flooring.
Gable end & ceiling - white oiled birch ply.
Side walls - finsa hidrofugo spray finished in FB skimming stone.
All interior sheets & electric socket cut outs, cut on CNC.

Having done the EPDM roof yesterday, has allowed me to install the Austrian larch cladding to the rear of the cabin.

Will hopefully get the rest of the larch cladding oiled in white oil (stops it looking orange)
and put on - as far as the windows anyway.

The other part of the project is to create some internal CNC based furniture and homeware items, that we'll hopefully have for sale at the show & .shows .

21/03/2026

This year's exhibition cabin for the RHS Malvern show and Royal Three counties show is taking shape nicely.

All the walls and roof sections are digitally designed and then cut on our auto tool change CNC router.

We will also hopefully be launching a small Scandi style furniture collection at the shows aswell.
More to follow...

20/02/2026

The last month or so, we've been busy transforming part of the workshop into a dedicated CNC router shop.
With the project part funded by the UK Government - through the Rural England Prosperity Fund in partnership with Malvern Hills District Council. We have invested in a 3m x 1.5m router with auto tool changer.
We will shortly begin work on a new show cabin for the RHS Malvern spring garden show.
This cabin will be based on the modular building system and the structure will be more or less completely digitally fabricated on the CNC router.
The beauty of this system is that it is completely modular and if necessary can be transported to site in flat pack form - hopefully overcoming our age old problem of site access.

But for now...,. we're just playing & cutting out a stipple art file of a butterfly for the girls!