Matthew Muscat

Matthew Muscat Boilermaker | Welding & Rigging, torquing bolts
Real site work • fixes & failures
No shortcuts. Engineer approved.
� Australia
(3)

27/05/2026

This steel fabrication was 100mm off, so we had to weld in a new 500mm flat plate for the roller door attachment 🔥

The process:
✔️ Grind back the gal paint
✔️ Fit the new plate
✔️ Add backing plates for support
✔️ Fully weld the connection
✔️ Crack the slag off 😮‍💨

Real site problem solving in structural steel work.

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****on

25/05/2026

This M30 structural bolt was in one of the worst positions — blocked by timber with almost no access.

Using a torque gun, we managed to slide in from the back and still bring it up to proper tension.

Sometimes on site, you’ve got to get creative to get the job done.

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****on

21/05/2026

This beam-to-beam connection was left with a gap, so we used a shim wedge to pull everything tight before fully welding it into the connection 🔥

Once welded, the whole connection becomes one solid piece.

Real structural steel work on site — simple process, but critical for proper fit-up and strength.

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(affiliate links — I may earn a small commission at no extra cost to you)

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****on ****on

18/05/2026

This bay was missing a fly brace connecting the beam to the purlin.

To install it we first fabricated a steel cleat, welded it to the beam, and applied a quick coat of paint.

A new hole was drilled in the purlin so the fly brace could be bolted in and the bay properly braced.

A simple structural fix during steel er****on.

👇 Tools / Gear I Use:
(affiliate links — I may earn a small commission at no extra cost to you)
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****on # ****on

15/05/2026

Torquing an M30 structural bolt using a $15,000 torque gun — and it barely fits between the beam and panel.

High torque. Tight access. No room for error.

This is what structural steel looks like when tolerances get real.

Would you trust this clearance?

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🔗 Socket Set: https://amzn.to/3QmbUHm
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****on

12/05/2026

Using a $15,000 torque gun on an M30 bolt — but without proper setup, it can twist and become dangerous fast.

Simple fix: pack it properly so the torque has somewhere to go.

Small detail… big difference.

👇 Tools / Gear I Use:

(affiliate links — I may earn a small commission at no extra cost to you)

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****on

09/05/2026

Torquing a structural bolt using a $15,000 torque gun and checking it with a feeler gauge and DTI washer.

Step by step torque process:

900 Nm – bolt still loose
1300 Nm – DTI washer starts squeezing dye
1700 Nm – bolt fully torqued with no gap

This shows how torque and bolt tension build as you approach the final specification.

(affiliate links — I may earn a small commission at no extra cost to you)
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🔗 Socket Set: https://amzn.to/3QmbUHm
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****on

03/05/2026

As the bolts are tightened, the DTI washer compresses and the silicone starts to squeeze out — visual proof that tension is building.
This is how you know the bolt is reaching proper tension on site.
Oddly satisfying… but also critical for structural work.
Would you trust this method? 👇

👇 Tools / Gear I Use:
(affiliate links — I may earn a small commission at no extra cost to you)

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🔗 PPE: https://amzn.to/4cwzqJ5
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****on

30/04/2026

From snug tight to full tension on an M30 structural bolt using a $15,000 torque gun 😳

The hot pink mark shows exactly how far the nut rotates — half a spin to reach full tension.

Simple visual proof of how turn-of-nut tightening works on site.

👇 Tools / Gear I Use:

(affiliate links — I may earn a small commission at no extra cost to you)

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🔗 PPE: https://amzn.to/4cwzqJ5
🔗 Tool Bag / Site Gear: https://amzn.to/4mAujw6
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🔗 Socket Set: https://amzn.to/3QmbUHm
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****on

27/04/2026

Two different methods… same end result.

Torque twists the bolt.
Tension stretches the bolt.

Both create clamp force—but they work VERY differently.

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🔗 PPE: https://amzn.to/4cwzqJ5
🔗 Tool Bag / Site Gear: https://amzn.to/4mAujw6
🔗 Torque Wrench / Tool Gear: https://amzn.to/4eAJ67W
🔗 Socket Set: https://amzn.to/3QmbUHm
🔗 Impact Tool Accessory: https://amzn.to/4cr2Jhs
🔗 Worksite Gear: https://amzn.to/3OVaVxo
🔗 Tools I Recommend: https://amzn.to/4vIFln3

****on

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